Modular construction is an innovative building method that involves the fabrication of individual modules offsite, typically in a factory setting, followed by transportation and assembly at the desired location. The process presents a revolutionary shift from traditional on-site construction, promising numerous benefits such as improved quality, decreased waste, and faster completion times.
Read more: We explain the concept of post-tensioning.
Offsite modular construction is commonly used in various building types including residential, commercial, and even industrial facilities. This methodology is particularly advantageous for repetitive or volume-based projects, where identical modules can be mass-produced.
Examples include apartment blocks, hotel rooms, or hospital wards. This practice is also ideal for construction in remote or challenging locations, where traditional building processes may be difficult.
Several types of modular construction exist, tailored to diverse project requirements:
The modular construction process involves multiple coordinated steps, each playing a vital role in ensuring the project's success.
This initial step involves thorough planning and designing. Architects and engineers work together to create blueprints, considering the unique aspects of modular construction technology. The designs must take into account the transportation and assembly of the modules, ensuring they are designed to withstand the rigours of travel and lifting. This phase also includes selection of materials, finishes, and fittings.
Once the design phase is complete, the modules are constructed offsite, typically in a controlled factory environment. Here, walls, floors, roofs and even internal fittings are manufactured to precise specifications. The controlled indoor environment prevents weather-related delays and enables consistent quality control, ensuring every module meets set standards.
After production, the prefabricated modules are prepared for transportation. This involves protective measures like wrapping to avoid damage during transit. They are then loaded onto specialised trucks, trains or even ships, depending on the site's location. The transportation phase requires careful planning to ensure safe and timely delivery of modules.
Upon arrival at the site, a crane is usually employed to lift and place the modules onto the prepared foundation. This process requires skilled professionals to ensure accurate alignment and secure connection of the modules. Once assembled, additional onsite work is carried out, such as connecting utilities, installing exterior cladding, or applying finishing touches.
By following these steps diligently, the modular construction method allows for a streamlined process that can lead to significant time and cost savings compared to traditional construction.
Read more: Learn more about how post-tensioning is used while building bridges and buildings.
The integration of advanced modular construction technology significantly enhances the efficiency and accuracy of the entire process. Computer-Aided Design (CAD) and Building Information Modelling (BIM) allow for precise planning and seamless coordination between different project stakeholders.
Additionally, the use of automated production lines in factories boosts the speed and quality of module fabrication.
Many impressive modular construction projects have been realised globally, demonstrating the potential of this innovative building method. For instance, the Apex House, Wembley, UK, and the CitizenM Hotel in New York, USA, are notable examples that efficiently used offsite construction.
The increased use of modular construction in various sectors, including housing, healthcare, and education, presents a promising future for this industry.
Finally, it’s worth noting the use of modular construction in shipbuilding. Ship modular construction allows for parts of a ship to be built separately, increasing efficiency and reducing production time. Similar to buildings, these modules are then transported and assembled at the shipyard, showcasing the versatility and potential of modular construction methods across various industries.
Read more: Read up on the costs of post-tensioning and how it compares to pretensioning.
The main advantage of modular construction is that it is both time efficient and it facilitates mass produced modules for bigger projects. For example, identical hotel rooms or office buildings. Modular construction also has many environmental benefits.
The modules used in modular construction are most commonly made up of three materials. These materials are: concrete, wood, and steel.
The main reason why modular building is faster is because the foundation of a building can be completed on site at the exact same time as the rest of the building is constructed off-site. This usually results in a modular building being completed in about 50% of the time it would take to build with traditional methods.
Webinar on Demand: 'Benefits and challengeS of the maturity method'. Watch this educational webinar, presented by Converge in partnership with Construction News, and discover how technology is supporting the construction industry to build more efficiently and sustainably, with real-time in-situ concrete strength data.
Carbon offsetting is a conceptually neat and cost-effective way to eliminate - or rather, to counteract - carbon emissions. In reality, however, the solution is not as simple as waving the offsetting wand...
Converge is partnering with Tarmac, the UK’s leading sustainable construction materials provider.